Sausage rolls get their origins in the UK, but they’ve become popular all over nowadays! Akin to pigs in a blanket, these warm rolls are perfect for an appetizer, snack, or light meal. Making homemade air fryer sausage rolls wrapped in puff pastry is so easy, you’ll want them every week!
What Are Air Fryer Sausage Rolls?
Air fryer sausage rolls are a popular snack or appetizer consisting of seasoned sausage meat encased in puff pastry, which is then cooked in an air fryer. With just 3 ingredients and minimal work involved, they’re one of my favorite snacks to make for watching the game too!
The air fryer method provides a quick and efficient way to achieve a crispy and golden pastry exterior while ensuring the sausage filling is thoroughly cooked and juicy.
Sausage rolls are versatile and can be customized with different seasonings or types of sausage to suit personal tastes. They are often served at parties, picnics, or as a savory snack. They even freeze well, if you’d like to prep them ahead of time and cook them later!
You can enjoy puff pastry sausage rolls as a whole pocket sandwich, or cut the rolls into mini bite-sized pieces. Either way, they’re delicious! Plus, you can add other seasonings or sauces for variations to please your whole crew.
Katie’s Tip
Have extra dough? Make sure to check out my Mini Puff Pastry Christmas Trees for a festive way to use up it up!
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Air Fryer Sausage Rolls Ingredients
- 13 Ounce package puff pastry dough, such as Jus Rol (defrosted if frozen)
- ½ Pound pork sausage (bulk or links)
- 1 Large egg, whisked
- 1 tsp seasoning for top (optional)
Ingredient Substitutions and Variations
- Either refrigerated or frozen puff pastry is fine. I like the Jus Rol pastry dough which is refrigerated, since it saves time not having to thaw. This recipe easily doubles if you want to use a larger package. You can also substitute pie crust or pizza dough if preferred
- Traditionally, puff pastry sausage rolls are made with thin (hot dog like) link sausage with the casing removed. However, bulk that’s rolled into a log is also fine as it can be tricky to find the links in the US
- I typically use pre-seasoned pork sausages, like sweet Italian sausage for flavor. You could also swap in breakfast sausage for a tasty start to your day!
- If you don’t want pork, substitute in any other sausage, such as chicken apple sausage, vegetarian sausage, or your favorite homemade sausage. They’re all great!
- While not traditional, adding some spicy brown mustard to the puff pastry under the sausage adds a nice variation. Alternatively, you can always serve on the side for dipping!
- Topping variation: Feel free to sprinkle some sesame seeds or everything seasoning on top of the rolls after egg washing (but before cooking) if you like
How to Cook Puff Pastry Sausage Rolls in Air Fryer
- Preheat your air fryer to 400°F (200°C)
- Lay your puff pastry out flat. Rolling it out a bit makes it easier to work with, if you’re able to
- Cut the puff pastry sheet lengthwise into two equal sections
- Split the sausage into two equal portions, then line the center of each puff pastry sheet with an approximately 1” wide strip of sausage
- Fold the pastry dough over top of the sausage, pinching to seal the edges together
- Flip the pastry dough over so the seam is on the bottom, giving it a press so it lays flat
- Using a sharp knife, score the dough about 8 times to create vents
- If desired, cut the rolls into smaller pieces (or to help them fit in your air fryer). I’ve done about 2” pieces to create mini bites, but feel free to leave them as long as you like
- Brush the tops of the pastry with egg wash using a pastry brush. Sprinkle with sesame seeds or everything seasoning here if you want (optional)
- Place the sausage rolls into the preheated air fryer basket in a single layer, allowing air space between them
- Air fry for 10-15 minutes at 400°F (200°C), or until the pastry is browned and the sausage is cooked through and reads at least 160°F
- Serve sausage rolls with your favorite dipping sauce or enjoy them on their own!
What to Serve With Sausage Rolls
- Mustard
- Ketchup
- Hot pepper jelly
- Chutney
- Onion jam
- Garlic aioli
- Beer cheese
- French fries
- Mashed potatoes
- Potato salad
- Green salad
- Baked beans
- Mushy peas
- Cold cheese
- Soup
- Jalapeno poppers
- Baked potato
Try your homemade air fryer sausage rolls with a cup of Air Fryer Roasted Tomato Soup, Air Fryer BBQ Baked Beans, crunchy Arby’s Curly Fries in the Air Fryer, an Air Fryer Baked Potato, simple Air Fryer Frozen Jalapeno Poppers, or these fun Air Fryer Mashed Potato Balls.
Recipe FAQs
How Long Does a Sausage Roll Take in an Air Fryer?
A sausage roll takes between 10-15 minutes in an air fryer, depending on the size and thickness of the roll.
This also assumes you’re cooking from a fresh, non-frozen state and are not reheating either.
Can I Cook Frozen Sausage Rolls in an Air Fryer?
Yes, you can cook frozen sausage rolls in an air fryer. They do not need to be defrosted ahead of time.
Cooking from frozen adds about 5 minutes to the required cooking time versus fresh.
Can You Use Different Types Of Sausage Meat?
Yes, you can use different types of sausage meat, such as pork, chicken, or turkey, and add various seasonings or herbs to customize the flavor. For a vegetarian version, use plant-based sausage alternatives or a mixture of vegetables and cheese as the filling.
You can even use breakfast sausage to make a breakfast or brunch variation of this traditional snack.
Can I Freeze Sausage Rolls?
Yes, you can freeze uncooked sausage rolls.
Just wrap them tightly in plastic wrap or foil, and store them in a freezer-safe bag. Cook from frozen in the air fryer for a few extra minutes.
How Do I Prevent The Puff Pastry From Becoming Soggy?
To prevent soggy pastry, make sure to dry the sausage meat and avoid overfilling the rolls.
Also, cook them in a single layer in the air fryer, leaving space between each roll for air circulation.
What Dipping Sauces Pair Well With Sausage Rolls?
Sausage rolls pair well with various dipping sauces such as ketchup, mustard, BBQ sauce, honey mustard, or a spicy aioli.
You can also spread condiments inside the puff pastry before adding the meat. It’s not as traditional, but can be a delicious variation. My favorite is spicy brown mustard!
Recipe Pro Tips For the Best Air Fryer Sausage Rolls
- There’s no need to flip the sausage rolls during cooking. After all, you don’t want your egg wash or seasonings getting ruined!
- Make sure to leave space between each roll, as the puff pastry will rise during cooking. If they’re clumped together, they’ll bake into one another
- My sausage rolls were perfectly cooked after exactly 10 minutes in a Ninja Dual Zone air fryer with eight 2” rolls in each basket. Other sizes of rolls and different air fryers may vary slightly
Sausage Rolls Storage and Reheating
- Store leftover sausage rolls in an airtight container or zippered bag in the refrigerator for up to 4 days
- To reheat leftover fully cooked sausage rolls in the air fryer, heat for 5-6 minutes at 350°F. Add 2-3 minutes if your sausage rolls are frozen to account for the colder temperature
More Sausage Recipes
Final Thoughts
These homemade air fryer sausage rolls in puff pastry are so easy to make. They’re a comforting and delicious appetizer, snack, or meal. Pair with some of your favorite sides to make it a little heartier!
You can use your favorite sausages and tweak the recipe to make it your own. Since you can make it ahead of time and freeze them, it’s an easy way to get the prep work done and enjoy more time hanging out with your friends and family.
Alternatively, check out my Air Fryer Frozen Pigs in a Blanket, which are a similar type of food with no prep at all involved. Well, except possibly having to preheat your air fryer that is!
Easy Homemade Air Fryer Sausage Rolls in Puff Pastry
Equipment
- Pastry brush (or similar)
Ingredients
- 13 Ounce package puff pastry dough, such as Jus Rol (defrosted if frozen)
- ½ Pound pork sausage (bulk or links)
- 1 Large egg whisked
- 1 Tsp everything but the bagel seasoning (optional)
Instructions
- Preheat your air fryer to 400℉ (200℃)
- Lay your puff pastry out flat (feel free to roll it a bit if need be to get it to lay flat)13 Ounce package puff pastry dough, such as Jus Rol
- Cut the puff pastry sheet lengthwise into two equal sections
- Split the sausage into two equal portions, then line the center of each puff pastry sheet with an approximately 1” wide strip of sausage½ Pound pork sausage
- Fold the pastry dough over top of the sausage, pinching to seal the edges together
- Flip the pastry dough over so the seam is on the bottom, giving it a press so it lays flat
- Using a sharp knife, score the dough of each roll about 8 times to create vents
- If desired, cut the rolls into smaller pieces (or to help them fit in your air fryer). I’ve done about 2” pieces to create smaller appetizer bites, but feel free to leave them as long as you like
- Brush the tops of the pastry with egg wash using a pastry brush. Then, sprinkle on everything seasoning (optional)1 Large egg, 1 Tsp everything but the bagel seasoning
- Place the sausage rolls into the preheated air fryer basket in a single layer, allowing air space between them
- Air fry for 10-15 minutes at 400℉ (200℃), or until the pastry is browned and the sausage is cooked through and reads at least 160℉
- Serve with your favorite dipping sauce or enjoy them on their own!
Notes
- Either refrigerated or frozen puff pastry is fine. This recipe easily doubles if you want to use a larger package. You can also substitute pie crust or pizza dough if preferred
- Traditionally, this recipe is made with thin (hot dog like) link sausage with the casing removed. However, bulk that’s rolled into a log is also fine as it can be tricky to find the links in the US
- I typically use pre-seasoned pork sausages, like sweet Italian sausage for flavor. You could also swap in breakfast sausage for a tasty start to your day!
- If you don’t want pork, substitute in any other sausage, such as chicken apple sausage, vegetarian sausage, or your favorite homemade sausage. They’re all great! Note that chicken and turkey sausages should be cooked to 165℉ instead
- While not traditional, adding some spicy brown mustard to the puff pastry under the sausage adds a nice variation. Alternatively, you can always serve on the side for dipping!
- You can omit the everything seasoning, or change it out for sesame seeds, poppy seeds, minced dried garlic, or anything else you’d like!
- There’s no need to flip the rolls during cooking. After all, you don’t want your egg wash or seasonings getting ruined
- Make sure to leave space between each roll, as the puff pastry will rise during cooking. If they’re clumped together, they’ll bake into one another
- My sausage rolls were perfectly cooked after exactly 10 minutes in a Ninja Dual Zone air fryer with eight 2” rolls in each basket. Other sizes of rolls and different air fryers may vary slightly
- Exact nutritional values will vary based on brand of ingredients, and substitutions or additions, and quantity consumed, so please consider this a guideline only
Nutrition
